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Solution Sheets

Inspection & Metrology Solutions

Automated Flex Circuit Bonding & Inspection

A consumer products manufacturer needed an automated system to bond and inspect flex circuits in under two minutes per press.

Wafer Metrology Tool

A semiconductor manufacturer needed an automated metrology tool to detect and measure laser-cut trenches on silicon wafers with accuracies down to 1 micron.

High Speed Sorting System

A sorting facility needed a high-speed, automated system to identify and sort a singulated stream recyclable components.

Six-Axis Automated Inspection System

A medical device manufacturer needed an automated system to measure and inspect multiple different types of medical implants and small parts, including screws, hooks and connectors.

Ultra-Precise Substrate Labeler

A medical device manufacturer needed an ultra-precise system to print and accurately apply high-resolution bar-coded labels to both sides of a glass substrate.

Precision Vision Inspection System

A consumer product manufacturer needed a high-accuracy, automated vision system to perform 100% inspection of structural adhesive pattern and die placement on a production line.

Automated Valve Evaluation System

A medical device manufacturer needed an automated system to replace an existing manual pulsatile flow tester for heart valves.

Battery Cell Test/Sort System

An electric vehicle manufacturer needed a pilot production tool to pick and place lithium-ion cells from a shipping carton for testing, and place the good cells into a battery module while safely separating the bad cells.

Automated Implant Inspection System

A medical device manufacturer needed to measure multiple different types of medical implants and small parts, including screws, hooks and connectors.

Cell Position Mapping System

An electric vehicle (EV) manufacturer needed a precision metrology system to locate the bonding position on each lithium-ion battery cell arrayed within an electric vehicle battery module.

Surgical Auto-Loading and Inspection System

A medical device manufacturer needed an automated system designed to place surgical staple cartridges into packaging and deliver the loaded packages into an in-line sealing system.

Automated Seal Inspection System

A medical device manufacturer needed an automated, advanced vision system to provide 100% inspection of the tyvek seals on medical packages, including shape, transparency, and color.

Precision Assembly Solutions

Server Motherboard Assembly

A computer manufacturer needed a flexible, semi-automated system to both rapidly assemble and disassemble server components.

Precision Pillar Placement Tool

A leading glass manufacturer needed a system to automatically assemble high-quality vacuum-insulated glass products.

Implant Coating System

A medical device manufacturer needed to automate the batch processing of dental implants through an electrolytic plating process.

Automated Epoxy Dispensing System

An automotive manufacturer needed an automated system to precisely dispense a two-part epoxy into propriety battery modules for electric vehicles.

Laser-Engraving and Assembly System

A medical device manufacturer needed an automated system to laser-engrave and assemble titanium vial and cap components at a rate of 7.5 seconds per assembly.

Automated Wafer Laminating System

A semiconductor manufacturer needed an automated system that combines heat and pressure to process six-inch wafers under a proprietary process.

High-Speed Syringe Assembly

A pharmaceutical manufacturer needed an automated, high-speed tool to orient, lubricate, assemble, and output medical syringes to a packaging line.

Robotic Wire Weaving Tool

An industrial manufacturing client needed an automated system to wrap wires around cast iron metal disks to reduce labor costs while maintaining high quality and throughput.

High-Speed Connector Assembly

A consumer electronics manufacturer needed an automated system designed to assemble, swage, and inspect small components into electrical connectors.

Laser Assembly System

A consumer electronics manufacturer needed an automated system to assemble and laser-weld molded plastic atomizer components into finished atomizer assemblies.

Coating Application Tool

A medical device manufacturer needed an automated system designed to etch and coat medical components.

Microfluidic Assembly System

A medical device manufacturer needed an automated system designed to assemble and laminate two microfluidic subassemblies used to create a six-layer diagnostic mediu.

Precision Adhesive Dispensing System

A semiconductor manufacturer needed a fully automated system to dispense precise quantities of adhesive to predefined areas on a customer-supplied wafer. 

5-Blade Lubraplate Assembly System

A consumer product manufacturer needed to automate the process of welding, lubriplates onto razor cartridges, inspecting, laser marking, and packaging them for shipment.

Ultra-Precision Excise & Attach System

A semiconductor manufacturer needed an automated system that would excise individual nozzle plates from a reel of input material and accurately attach the nozzles to a silicon wafer.

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With manufacturing facilities located in the U.S. and China, DWFritz provides exceptional global support services.