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Solution Sheets

Inspection & Metrology Solutions

Automated Flex Circuit Bonding & Inspection

A consumer products manufacturer needed an automated system to bond and inspect flex circuits in under two minutes per press.

Wafer Metrology Tool

A semiconductor manufacturer needed an automated metrology tool to detect and measure laser-cut trenches on silicon wafers with accuracies down to 1 micron.

High Speed Sorting System

A sorting facility needed a high-speed, automated system to identify and sort a singulated stream recyclable components.

Automated Implant Inspection System

A medical device manufacturer needed to measure multiple different types of medical implants and small parts, including screws, hooks and connectors.

Ultra-Precise Substrate Labeler

A medical device manufacturer needed an ultra-precise system to print and accurately apply high-resolution bar-coded labels to both sides of a glass substrate.

Precision Vision Inspection System

A consumer product manufacturer needed a high-accuracy, automated vision system to perform 100% inspection of structural adhesive pattern and die placement on a production line.

Automated Valve Evaluation System

A medical device manufacturer needed an automated system to replace an existing manual pulsatile flow tester for heart valves.

Automated Seal Inspection System

A medical device manufacturer needed an automated, advanced vision system to provide 100% inspection of the tyvek seals on medical packages, including shape, transparency, and color.

Sensor Soldering System

A medical device manufacturer needed a system to automatically install and solder pre-cut, formed sensors to anode and cathode solder tabs.

Percutaneous Aortic Valve Test System

A medical device manufacturer needed a self-contained test chamber capable of verifying the performance capabilities of four sizes of aortic heart valves.

Surgical Auto-Loading and Inspection System

A medical device manufacturer needed an automated system designed to place surgical staple cartridges into packaging and deliver the loaded packages into an in-line sealing system.

RSA Test System

A medical device manufacturer needed an automated proof-of-concept system to test reusable sensor assemblies (RSA) and transmitted signals from a unique miniature biosensor.

Polishing Pad Inspection System

A semiconductor manufacturer needed an automated system to clean and inspect polishing pads for semiconductor wafers.
Role Bar Hole Inspection System

Roll Bar Hole Inspection

A consumer electronics manufacturer needed an automated system to inspect and measure critical dimensions in a strip of individual bars.

Precision Assembly Solutions

Precision Adhesive Dispensing System

A semiconductor manufacturer needed a fully automated system to dispense precise quantities of adhesive to predefined areas on a customer-supplied wafer. 

Precision Pillar Placement Tool

A leading glass manufacturer needed a system to automatically assemble high-quality vacuum-insulated glass products.

Implant Coating System

A medical device manufacturer needed to automate the batch processing of dental implants through an electrolytic plating process.

5-Blade Lubraplate Assembly System

A consumer product manufacturer needed to automate the process of welding, lubriplates onto razor cartridges, inspecting, laser marking, and packaging them for shipment.

Laser-Engraving and Assembly System

A medical device manufacturer needed an automated system to laser-engrave and assemble titanium vial and cap components at a rate of 7.5 seconds per assembly.

Automated Wafer Laminating System

A semiconductor manufacturer needed an automated system that combines heat and pressure to process six-inch wafers under a proprietary process.

High-Speed Syringe Assembly

A pharmaceutical manufacturer needed an automated, high-speed tool to orient, lubricate, assemble, and output medical syringes to a packaging line.

Robotic Wire Weaving Tool

An industrial manufacturing client needed an automated system to wrap wires around cast iron metal disks to reduce labor costs while maintaining high quality and throughput.

High-Speed Connector Assembly

A consumer electronics manufacturer needed an automated system designed to assemble, swage, and inspect small components into electrical connectors.

Laser Assembly System

A consumer electronics manufacturer needed an automated system to assemble and laser-weld molded plastic atomizer components into finished atomizer assemblies.

Coating Application Tool

A medical device manufacturer needed an automated system designed to etch and coat medical components.

Microfluidic Assembly System

A medical device manufacturer needed an automated system designed to assemble and laminate two microfluidic subassemblies used to create a six-layer diagnostic mediu.

Ultra-Precision Excise & Attach System

A semiconductor manufacturer needed an automated system that would excise individual nozzle plates from a reel of input material and accurately attach the nozzles to a silicon wafer.

Heart Valve Ultrasonic Welding System

A medical device manufacturer needed a system to fixture, precisely map the lapped seam profile, and uniformly weld several aortic and mitral heart valves component sheets.

Panel De-bonder System

A semiconductor manufacturer needed a system pilot system to de-bond a thermal film and wafer carrier from a prior process.

Sensor Probe Encapsulation System

A custom automated system for a medical device manufacturer that integrates multiple subsystems to automate the encapsulation of lead frame assemblies.

LCM Alignment and Press System

A semiconductor manufacturer needed a system to assist final cable connections and routing between a liquid crystal module (LCM) subassembly and display housing.

Product Brochures

ZeroTouch® ZTM-2580

ZTS 1000 Series

ZeroTouch® ZTS-1000

ZTS 3000 Series

ZeroTouch® ZTS-3000

ZTS 5000 Series

ZeroTouch® ZTS-5000

ZTS 7000 Series

ZeroTouch® ZTS-7000

ZTS 9000 Series

ZeroTouch® ZTS-9000

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With manufacturing facilities located in the U.S. and China, DWFritz provides exceptional global support services.