ZeroTouch® non-contact, high-speed metrology platform.

Non-Contact Multipurpose Metrology Platform

A precise, high-speed metrology and inspection system for processing complex geometries in just a fraction of time versus traditional CMMs.

ZeroTouch® is a robust, shop-floor ready, non-contact metrology platform that captures millions of data points faster than a traditional CMM. ZeroTouch uses a multisensor array for the rapid measurement of surface finish, color, gloss and complex geometries such as chamfers, knife edges, undercuts and bores to enable the precise inspection of the most intricate parts with low GRR.

ZeroTouch® non-contact metrology platform.

Key Features

  • Captures precision point cloud data to construct complex 3D profiles
  • Advanced analytics integration with application specific tools
  • GD&T measurements, including complex geometries such as chamfers, knife edges, undercuts, and bores
  • Configurable metrology sensor bridge, including:
    • Laser and confocal sensors
    • High resolution cameras with multispectral lighting

Additional options include:

  • Automatic part registration
  • Barcode scanning to load part inspection plans from MES
  • Microenvironment for temperature control
  • Automatic part load/unload robot integration
ZeroTouch® offers accuracy, precision and speed for advanced manufacturing..

Key Benefits

  • One system captures multiple, measurements simultaneously faster than traditional CMMs
  • Simple part inspection planning tools, requiring no programming and saving setup time for different parts
  • Micron-level precision, non-contact metrology with high repeatability
  • In situ calibration improves repeatability
  • Fast identification of production defects enables upstream process optimization to reduce waste
  • Ease of part placement reduces setup time per part
  • Highly configurable and optimized for each manufacturer’s specific application
  • Measurement of surface finish as well as color and gloss

Introduction to ZeroTouch®

Innovative Technology

Multisensor Measurements

Equipped with application-based custom sensors, ZeroTouch captures millions of data points per second with variable levels of data density levels—all in just one scan.

Multisensor measurement of complex geometries such as bores, undercuts and chamfers across a wide range of surface materials enable precise inspection of intricate parts with low GRR.

Advanced Analytics Integration

Designed to integrate with your existing data architecture and industry-proven analytics software, parts can be analyzed by comparing point cloud scans with nominal CAD models and GD&T controls.

Statistical Process Control (SPC) data can drive warnings to the MES, reducing variability and scrap.

Configurable Control Software

Working with MES, ZeroTouch stores part inspection programs and measurement data for every part, preserving data integrity.

Graphical, menu-driven part inspection planning tools eliminate the need for specialized programming. Plans can be launched easily by recalling the program from MES, or via an optional barcode reader.

Applications

Aerospace industry

Aerospace

  • Turbine blades
  • Gears
  • Shrouds
  • Impellers
  • Diffusers
  • Vanes/nozzles
  • Compressor blades
  • Blisks
Automotive industry

Automotive

  • Powertrain components
  • Gears & sprockets
  • Clutches
  • Pistons
  • Bearings
  • Break components
  • Valve bodies
  • Gasket surfaces
Medical device industry

Medical Devices

  • Dental implants
  • Medical implants (ocular, spinal, orthopedic)
  • Surgical & general instruments
  • Prosthesis
  • Distractors (mandibular, cranial, osteo)

Specifications

Work Volume

300 x 300 x 300 (L x W x H)

Inspection Speed

Typical cycle time < 3 minutes

Payload

0 to 10 Kgs

System Dimensions

240 x 150 x 190 cm (W x D x H)

Options

  • Barcode reader
  • Micro-environmental temperature control (±0.5° C)
  • Automatic part registration
  • Part load/unload robot integration
  • ISO Class 3 clean air system

System Weight

3,550 Kg (7,825 lbs)

System Controllers

High-performance GPU PC, Intel® Core™ i7-7700T processor