High Speed Syringe Assembly Machine

Lubricate & Assemble Syringes in < 2 Seconds

The syringe assembly tool automatically orients, lubricates, assembles, and then outputs medical syringes to a packaging line.  Bulk components are operator-loaded into four vibratory bowls grouped around a rotary index table.  Critical parts are inspected by machine vision, with failed components automatically rejected before entering the assembly process.  Parts arriving from the vibratory bowls are held in dead nests, where pneumatic actuators with custom grippers transfer singulated parts to pneumatic nests on the 10-station index table.

Component assembly is staged in the nests on the index table.  Critical parts are automatically lubricated prior to assembly, with the completed syringe tested on a load cell.  Failed assemblies are pneumatically ejected into a reject bin, while completed syringe assemblies are accumulated and then output into trays on a packaging line.  The system outputs a completed syringe every two seconds.  Operator attention is typically required only to maintain supplies in the vibratory bowls, and to respond to any operating errors generated during the process.

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Contact DWFritz Automation through this website or telephone us at (503) 598-9393 to get a free evaluation of your project. We’ll review your automation needs and provide an analysis of your requirements. Get in touch.