Drill and Tap and Stud Insertion Machine

Machine uses mostly off-the-shelf components to automate the drilling of one hole, tapping three holes, and inserting two studs in an aluminum die-cast part. Studs are fed from vibratory bowls and auto-loaded into the stud insertion tools.

Technical Specifications

Component	Specifications
INDUSTRY:	Automotive
CONTROL SYSTEM:	Allen Bradley MicroLogix 1500 PLC
OPERATOR INTERFACE:	Allen Bradley PanelView 300 Micro
SERVO CONTROL:	Pacific Scientific PC833 servo drive with PMA brushless motor with brake.
ENVIRONMENT:	Industrial.
ACCURACY:	Servo stage repeatability to /- 0.0005". Drill repeatability to /- 0.005". Tap depth repeatability to /- 0.020".
SAFETY:	Safety rated to Category 3 with a light curtain, full enclosure safety switches, and E-stop pushbuttons.
THROUGHPUT:	One part completed every 40 seconds if all operations are selected.
KEY ATTRIBUTES:	Loctite is automatically dispensed into the holes before the studs are inserted. Drillers and tappers have micronizer lubricators to extend tool life. Tool has easy-to-load, high precision shuttle that transports the part to each tooling location. All motion, fluid levels, and stud bowls are monitored for reliable, fast machine operation and easy-to-diagnose maintenance. The HMI allows the operator to select which operations are to be performed and also allows adjustment of parameters for flexible machine operation. Modular design enables reconfiguration to accommodate part changes. Additional station allows for more functions in future.
INTEGRATED TECHNICAL CAPABILITIES:	Integrated Motion Control PLC Controls Part Transfer Equipment Automated Assembly

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