Automated Cleaning and Mounting Machine

We are saving our client over $1 million per year with this innovative system that eliminates expensive consumable materials.

Pick and Place 0.002" Thin Substrate

Machine receives jewel cases containing 0.002" thin, delicate, plated sheets separated by foam sheets and Teflon sheets. Using machine vision and a robotic, articulated arm, the plated sheets are separated from the packaging materials and precisely placed onto magnetic carriers.

The reusable carriers have been previously cleaned by the machine prior to mounting. Cognex vision software and four cameras are used to determine the type of packaging material to be removed, the type of carrier, whether the carrier has been successfully cleaned, and also read the 1D or 2D barcode on the carrier.

Technical Specifications

Component	Specifications
SORTING ROBOT:	Brooks-PRI®.
CONTROL SYSTEM:	Custom designed, Windows 2000®-based control system with real-time kernel.
OPERATOR INTERFACE:	Custom GUI (graphical user interface) in C .
MACHINE VISION:	Cognex. Four cameras are used at different steps in the process.
ENVIRONMENT:	Class 10,000 clean room.
ETHERNET DISTRIBUTED I/O:	96 points.
THROUGHPUT:	Process specific.
INTEGRATED TECHNICAL CAPABILITIES:	Integrated Motion Control Clean Room Machines Custom Graphical User Interface (GUI) PC Controls Pick and Place Handling

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Contact DWFritz Automation through this website or telephone us at (503) 598-9393 to get a free evaluation of your project. We’ll review your automation needs and provide an analysis of your requirements. Get in touch.