Automated Anodizing Tool

Get exact color anodization of vulnerable parts without blemishes or marks using robotics and precise process control.

The automated anodizing tool was engineered-to-order to electrochemically colorize the outer surface of manufactured titanium components. The tool is actually two separate robotic work cells within a single enclosure.

Operator attention is required only to load and unload custom trays, and to maintain consumables used within the process.
At user discretion, either cell can operate independently with completed parts returned to output trays at each side of the tool, or the parts can be automatically transferred between the two cells to operate as a cohesive system.
The assembly work cell utilizes a machine vision inspection process to confirm presence and orientation of a sacrificial mask for placement on the component. Working at a load cell, the assembly robot places the mask over the part. The masked part is then picked, inverted, and transferred through an internal port to the anodizing cell robot on the right-hand side of the tool.
The colorizing cell robot picks and transfers the masked part to a recipe-controlled colorize-rinse-dry station. At the conclusion of the process, the robot strips the mask from the part and then transfers the colorized part to an output tray for operator retrieval.

Technical Specifications

Component	Specifications
Control System and User Interface::	Epson robot controller running Visual Basic, with custom-designed user interface.
Material Handling:	High speed pick and place with two Epson SCARA E2L 4-axis robots.
Environment:	Two-chamber machine; electrolyte chamber is vented; parts handling chamber is protected from electrolyte
Accuracy:	20 micron.
Throughput:	Process dependant, over 240 parts/hour
Storage Capacity:	240 parts (2 trays at 120 parts each)
Safety:	Electrolyte and moving machinery contained within fully interlocked enclosure. No operator access while control power is active.
INTEGRATED TECHNICAL CAPABILITIES	Integrated Motion Control Precision Positioning and Alignment Custom Graphical User Interface (GUI) PC Controls Pick and Place Handling Part Transfer Equipment Wet/Corrossive Processes
DETAILS:

Laser Assembly System

local navigation for Featured Projects: Advanced Automated Storage; ASML Autoloader; Automated Anodizing Tool; Automated Cleaning and Mounting Machine; Automated Flex Circuit Bonding and Inspection System; Automated Recycling System; Automated Wafer Inspection; Automated Wafer Metrology Tool; Bottle Inspection System; Class 10 Wafer Autoloader; Custom Wafer Laminator; Drill and Tap and Stud Insertion Machine; High Pressure Thermal Bonding System; High Speed Connector Assembly Machine; Industrial Robotic Arm; Laser Assembly System; MEA Assembly System; Precision Adhesive Dispensing Machine; Precision Part Inspection; Puzzle Master Demonstration; Robotic Material Handling System; Six-Axis Automated Inspection System; Solar Ingot Inspection Tool; Thin Film Trimmer; Ultra High Precision Wafer Attach Machine; Ultra Precision Excise and Attach Machine; Wafer Laminating Machine; Wafer Sorting Platform

Evaluate My Project

Contact DWFritz Automation through this website or telephone us at (503) 598-9393 to get a free evaluation of your project. We’ll review your automation needs and provide an analysis of your requirements. Get in touch.