Advanced Automated Storage

Input parts at a rate of 40 per minute while simultaneously outputting 140 per minute. Stores from 10,000 to 250,000 parts.

Stores and retrieves production parts for aging, testing, or optimization of production flow. Allows parts to be grouped into multiple batches; internal database handles all part information including time stamp for accurate retrieval by age.

The system uses sophisticated logic to pre-stage parts for faster input and output based upon upcoming demands.

Technical Specifications

Component	Specifications
CONTROL SYSTEM:	Allen-Bradley ControlLogix.
OPERATOR INTERFACE:	CTC-P2 and CTC-P1 touch screens with custom displays.
DATABASE:	Internal, non-volatile storage of all product data.
SERVO CONTROL:	Allen-Bradley SERCOS based drives and motors (4 axes).
DISCRETE I/O:	Approximately 250 I/O points (Flex I/O on RIO).
PICK AND PLACE:	Single boom with dual pick and place heads.
REPEATABILITY:	0.1 mm on all 4 axes.
CONVEYOR:	Flex-Link XM-series.
STORAGE CAPACITY:	10,000 - 250,000 depending on part size.
THROUGHPUT:	Simultaneous input of 40 PPM and output of 140 PPM.
RELIABILITY:	Designed for 24/7/365 operation with 99.6% uptime.
UNITS BUILT:	46. This is a fifth generation machine.
ENVIRONMENT:	Manufacturing.
ITEM OF NOTE:	Extensive database information, maintenance functions, and troubleshooting functions are available through the operator interfaces. SERCOS based servo drives provide high performance, greater maintainability, and high immunity to electrical noise. SERCOS is a high-speed, fiber-optic communication optimized for motion control. All sensors are quick-disconnect and wired through industrial sensor manifolds. Uses latest Ethernet technologies for communication and control. Utilizes Remote I/O for control of pneumatic valves. System is capable of handling a wide variety of product types.
KEY ATTRIBUTES:	Modular system can be expanded or minimized to fit customer’s needs. Machine is built to exacting standards required for CE certification. Machine can re-teach itself to adjust for variations in machine components during the life of the machine. Individual part data can be stored and tracked within the machine and available to customer’s product database. Highly reliable system is proven over many machines and many years of service.
INTEGRATED TECHNICAL CAPABILITIES:	Integrated Motion Control Automated Storage and Retieval PLC Controls Pick and Place Handling Part Transfer EquipmentT

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